Expert Knowledge

Impact of stir bar wear on cold finger test results

Magnetic stirrers are an essential component of cold finger tests. They ensure that the oil sample is mixed homogeneously during cooling and wax deposition. Over time, however, the performance of the stir bars can deteriorate, for example due to loss of magnetic force, mechanical wear, or repeated exposure to higher temperatures.

This gradual decline in performance often goes unnoticed, but can have a significant impact on the accuracy and reproducibility of test results. A weakened stirring bar reduces the effective shear in the sample, promotes uneven temperature distribution, and can cause local wax deposition.

As a result, the measured wax mass may deviate from the actual deposition behavior. Recent observations have shown that even a slight reduction in stirring efficiency can alter the test result by more than 10 percent.

How to identify the issue in practice

Visually

The stir bar no longer runs smoothly and centrally in the beaker. It wobbles, moves irregularly or even jumps.

Acoustically

The sound of the stirring process changes. The background noise becomes unstable. At times you can hear the stir bar hitting the glass or insert. Overall, the operation sounds louder than usual.

Such signs clearly indicate that the stirring performance no longer corresponds to the original condition and that the test results should be reviewed carefully.

Recommendations for reliable cold finger operation

To maintain high quality and comparability of your cold finger measurements, we recommend:

  • Regularly checking the stirring performance by visual and acoustic observation during the test.
  • Replacing stir bars that show irregular movement, interruptions or audible vibration.
  • Documenting replacement intervals and any abnormalities as part of your laboratory quality control.

Consistent monitoring of this seemingly small component makes an important contribution to ensuring the reproducibility of your cold finger test results and helps to identify deviations at an early stage.

The PSL Cold Finger family provides good access and direct visual control of the stirring process. This makes it easy to assess stirring performance during operation and to react quickly when intervention is required.

PSL information

Do you need any further information

We look forward to your questions.

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